AI-Driven Vision Inspection System for Packaging Integrity
Key Industry Pain Points Solved
Manual inspection is slow, subjective, and prone to fatigue. Our AI vision system provides an automated, objective, and 24/7 non-stop inspection solution for three critical industries:
| Industry | Common Defects Target | AI Detection Capabilities |
| Food & Beverage | Bloated packs, trapped material in seals, | High-precision contour analysis & thermal/visual seal checking. |
| Pharmaceuticals | Damaged blister packs, missing pills, incorrect batch codes. | OCR character verification & precise component counting. |
Ensure 100% quality assurance with our AI-driven vision inspection system. Detect poor seals, foreign objects, bloated packs, and packaging defects in real-time.
Advantage：Maximize your production yield and eliminate costly recalls. Our advanced AI-driven vision inspection system utilizes deep learning algorithms and high-speed industrial cameras to identify critical packaging flaws that traditional inspection methods miss. Operating seamlessly in real-time on active conveyor lines, it ensures only perfect products reach your customers.
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Item | Project | illustrate |
1 | Installation method | Online detection |
2 | operating system | Newvin |
3 | Device Model | YX- FK107 |
4 | Image accuracy | 1mm |
5 | Power supply and temperature | AC220V ; 0 ~40℃ ; |
6 | Product Type | PE bags |
7 | Inspect speed | 200pcs/min |
8 | Technical Support | Remote debugging |
9 | Detection Type | Sealing wrinkles, material insertion, wrinkled bags, oblique sealing, unsealed |
10 | Rejector | Flip board rejection |
Equipment detection capability indicators
Serial number | project | Test content | Detection conditions | Standard quantity |
Accuracy |
1 | Sealing detection | Oblique seal | Products with oblique seals that differ from normal products by more than one-fifth in length or more than one-third in width | 100 | 99.9% |
2 | clamping | Protruding more than 1cm from the packaging | 99.9% | ||
3 | wrinkles | Only detects obvious wrinkles that are continuous throughout the seal | 99.5% | ||
4 | wrinkle | Obvious and reflected in the image | 99.9% | ||
5 | Unsealed | Can detect | 99.8% |
Serial no. | Sub-items | Project name | Configuration | Qty | unit |
1 | Inspection | Industrial camera + cable | Camera (Hikvision) | 1 | PCS |
2 | High-precision industrial lens | Supporting high- definition lens (Newvin) | 1 | PCS | |
3 | Visual light source + controller |
Newvin | 1 | PCS | |
4 | Detection software | Newvin AI | 1 | PCS | |
5 | monitor | 16-inch touch screen | 1 | PCS | |
6 |
Industrial Computer | i7 (upgraded version) | 1 | PCS | |
7 | Mechanical motion control terminal |
Vision motion control system | Newvin (Multi-point IO) |
1 |
PCS |
8 | Elimination of institutions | AirTac |
1 |
PCS | |
9 | Camera bracket + cover | Food grade | 1 | PCS | |
10 | Main materials of equipment | 304 stainless steel |
1 |
PCS | |
11 | Other cables + auxiliary materials | Ming Wei |
several |
PCS | |
12 | Photoelectric sensors | KEYENCE | 1 | PCS | |
13 | conveyor belt | Food grade | 1 | PCS |
Product Entry: Sealed packages travel along the conveyor belt into the inspection chamber.
High-Speed Image Acquisition: Multi-angle industrial cameras and specialized LED lighting capture high-resolution images of the package seals and body.
AI Cloud/Local Analysis: The system compares the images against the neural network model to detect micro-cracks, foreign objects, and bloating.
Instant Decision: * PASS: Green light flashes; product continues smoothly.
REJECT: Red light/alarm triggers; pneumatic pusher discards the defective pack into the collection basket.
